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Potato Slicer For Chips Production Line-A XINJINGYAO

Short Description:

Designed specifically for starch-based potato chips, this production line enables full-process automation from raw material handling to finished product packaging. It delivers uniformly crispy potato chips efficiently through precise starch mixing, calendering forming, temperature-controlled frying (compatible with palm oil), automatic seasoning, and weighing & packaging.

The equipment integrates a waste recycling system to reduce raw material loss. Core components are made of stainless steel, meeting food hygiene standards. It supports flexible adjustment of potato chip specifications to adapt to different market needs, and is equipped with professional installation training and after-sales support to facilitate rapid commissioning.

Product Detail

Product Tags

Ⅰ.Overall Energy Consumption and Configuration

◈Power Consumption: 160KW (total power), installation power 125KW
◈Oil Consumption: 25kg/h (for frying); Fuel consumption: 25-30m³/h (for relevant equipment)
◈Compressed Air: Pressure 6kgs/cm², airflow rate 1.2 m³/minute
◈Personnel Allocation: 3-4 engineers required for installation, 8-10 workers required for daily production
Frying Machine Specification: Length 9.6M, using palm oil for frying

Potato chip machine

Overall Energy Consumption and Configuration

potato chips1
Equipment Name Quantity Main Parameters
Cone Mixer 1 set Main material: SS304; Power: 4KW; Weight: 300Kg; Mixing Speed: 62RPM; Capacity: 0.3M³; Size: Ø1000×2000MM
Flour Mixer 1 set Transmission Power: 11KW (spindle speed controlled by frequency conversion, 25-30HZ); Weight: 2000kg; Size: 1100×550×1050mm; Parts in contact with food are made of stainless steel
Frying Machine 1 set Power: 16.2KW; Main material: Stainless Steel; Weight: 5000Kg; Size (L×W×H): 9700×2100×2300MM; Oil Capacity: 1400Kg; Effective Frying Length: 9M; Oil Consumption Amount: 30-33%
Automatic Weighing and Packing Machine 2 sets Model: JY-250; Packing Speed: 30~70 Packages/Minute; Packing Weight: 100~1000G/Package; Drive Motor: 3.00KW; Applicable Wrapping Materials: Cellophane, PVC, Polypropylene, waxed paper, PET, CPP, BOPP+CPP, compound material, etc.; Net Weight per set: 1500KG; Size (L×W×H): 4000×3000×3200MM

Core Parameters of the Equipment

Overall Energy Consumption and Configuration

⑴Power Consumption: 160KW (total power), installation power 125KW
Oil Consumption: 25kg/h (for frying); Fuel consumption: 25-30m³/h (for relevant equipment)
Compressed Air: Pressure 6kgs/cm², airflow rate 1.2 m³/minute
Personnel Allocation: 3-4 engineers required for installation, 8-10 workers required for daily production
Frying Machine Specification: Length 9.6M, using palm oil for frying

Production Process

The JY-250 Compound Potato Chips Production Line follows a standardized processing process, with full automation from raw material processing to finished product packaging, ensuring stable quality of potato chips and efficient production. The specific process is as follows:

 

Raw Material Lifting and Mixing: Raw materials are transported to the V-type mixer by the raw material hoister, and the cone mixer and flour mixer are used to achieve uniform mixing of raw materials.
Dosing and Sheeting: The ration powder feeder accurately controls the amount of raw materials. The mixed raw materials are pressed into thin sheets of specified thickness (0.8mm) through the pre-sheeting machine and sheeting machine.
Forming and Processing: The forming machine processes the thin sheets into potato chip shapes of 66×46mm. The leftover materials are crushed by the back-to-material crushing machine and sent back for reuse by the back material conveyor.
Frying and Cooling: The potato chips enter the frying machine (with palm oil) for frying, and then are cooled by the cooling conveyor to ensure a crispy taste.
Flavoring and Packaging: The flavoring system (roller seasoning machine, spray seasoning machine) adds flavor to the potato chips, and finally the automatic weighing and packing machine completes the packaging to form the finished product.

Services and Guarantees

⒈Installation and Debugging: The seller is responsible for the installation and commissioning of the equipment, and bears the labor cost of engineers (40USD/Day/Person) and personal insurance. The buyer shall bear the costs of the engineers' round-trip air tickets, accommodation, local transportation, etc., and provide common tools required for installation and debugging; the seller shall be responsible for special tools if needed.
⒉Personnel Training: During and after the installation and commissioning period, the seller's engineers will provide training to operators and maintainers to ensure that they can skillfully operate the equipment and master maintenance skills.

 Quality Guarantee

 ⒈Guarantee Period: The equipment guarantee period is 12 months (no more than 15 months from the date of shipment from the seller's factory) or 6500 hours of operation, whichever comes first.Guarantee ⒉Scope: During the guarantee period, for equipment failures caused by defects in design, materials or craftsmanship, the seller will replace the damaged parts free of charge; wear parts and damages caused by external reasons are not within the scope of free guarantee, but the seller can provide paid maintenance services.

 Spare Parts Supply

 ⒈During the quality guarantee period, in case of any quality accident due to defects in design, materials and workmanship, the manufacturer will supply the damaged parts free of charge or be responsible for repair.
⒉After the guarantee period, the manufacturer promises to provide spare parts supply services for at least 10 years, and can also send engineers for maintenance; the relevant costs of spare parts, engineers' round-trip air tickets, accommodation, etc. shall be borne by the buyer.

 Quality Acceptance and Claims

 ⒈Acceptance Standard: The production line is deemed to be accepted if it can smoothly produce qualified products, the equipment operates stably without abnormal noise, and all technical indicators meet the requirements specified in the manual.
⒉Claim Rules: After the goods arrive at the destination, claims for quality issues shall be made within 30 days, and claims for quantity issues shall be made within 10 days; claims shall be supported by a report issued by an authoritative surveyor approved by the seller. The seller shall not accept or entertain claims for matters within the responsibility of the insurance company or the shipping company.

 Dispute Resolution

All disputes arising from the execution of this agreement shall be settled through friendly consultations. If no settlement can be reached, the disputed case shall be submitted to the Foreign Trade Arbitration Commission of the China Council for the Promotion of International Trade for arbitration. The arbitration award made by this commission shall be regarded as final and binding on both parties. The arbitration fees shall be borne by the losing party, unless otherwise awarded.
Complete and fully automatic potato chip production line process (1)

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