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Biscuit production line manufacturer crisp biscuit production line-L

Short Description:

This production line is suitable for producing both crisp and tough biscuits, with precise temperature control in the baking process to ensure uniform color and stable quality of the final biscuits, and can be customized according to customers’ specific production needs.

Jingyao Fully Automatic Biscuit Production Line integrates multiple functions such as dough mixing, dough rolling, forming, baking, and conveying, realizing a fully automated workflow from raw materials to semi-finished biscuits, which significantly reduces manual intervention and improves production efficiency.


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Core Production Process

1. Jingyao Fully Automatic Biscuit Production Line is widely used in large and medium-sized food processing enterprises, biscuit factories, and baked food production bases. It can efficiently produce various types of biscuits, including crisp biscuits (such as soda crackers, butter crackers) and tough biscuits (such as sandwich biscuits, breakfast biscuits), meeting the diverse market demands for baked food.

2. In addition to standard biscuit production, the line can also be adapted to produce cookie products with simple adjustments to the forming module, expanding its application scenarios in the baked food industry and providing flexible production solutions for enterprises.

Automation & Technical Advantages

1. The production line adopts advanced automatic control technology, with key components such as dough mixers, forming machines, and ovens equipped with intelligent sensors and frequency conversion control systems. This enables real-time monitoring and adjustment of parameters such as dough mixing speed, rolling thickness, baking temperature, and conveyor speed, ensuring consistent product quality.

2. The baking section uses a scientific heating structure (supporting electric, gas, or heat-conducting oil heating methods) to achieve uniform heat distribution in the oven. This avoids problems such as uneven baking color or undercooked centers of biscuits, and the energy-saving design of the oven can reduce energy consumption by 10%-15% compared with traditional equipment.

3. The whole line is made of 304 stainless steel, which meets food hygiene standards, is easy to clean and maintain, and effectively prevents cross-contamination of food during the production process, ensuring the safety of biscuit products.

Application & Model Advantages

1. Jingyao Fully Automatic Biscuit Production Line has multiple models to choose from, with production capacities ranging from 50kg/h to 1360kg/h. For example, the small model (with production capacity of 50-65kg/h) is suitable for small-scale production enterprises, while the large model (with production capacity of 1120-1360kg/h) can meet the high-volume production needs of large factories.

2. The total length of the equipment varies from 41m to 545m according to the model, and the total power ranges from 70KW to 1048KW, which can be reasonably matched according to the factory's site area and power supply conditions.

3. The company provides personalized customization services. According to customers' requirements for biscuit specifications (such as shape, size, weight), production capacity, and local energy supply (electricity, gas, etc.), it can adjust the configuration of the production line (such as adding a biscuit cooling section, a preliminary sorting section) to create a production line that is most suitable for customers' actual needs.

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Overview of Biscuit Production Line

A biscuit production line is a highly automated system for continuous biscuit manufacturing, covering raw material handling, forming, baking, cooling and packaging. It suits crisp, tough and soda biscuits, with a daily output of several to dozens of tons per line.

Controlled by a PLC system, it needs little manual work, with one-click operation and automatic fault alerts. Key modules ensure quality: precise raw material mixing for uniform dough, roller calendering and mold stamping for shapes, temperature-controlled baking (±1℃ accuracy) for crispness, rapid air cooling to avoid softening, and automatic packaging (high-end lines have nitrogen-filling). It’s core equipment for food firms to boost efficiency, cut costs and produce biscuits on a large scale.

Detail Display

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